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Ridgekid - Broken Polaris Ranger 400 Clutch #27501
12/16/12 11:16 PM
12/16/12 11:16 PM
Joined: Aug 2012
Posts: 675
Homer City, Pa
Ridgekid Offline OP
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Ridgekid  Offline OP
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Joined: Aug 2012
Posts: 675
Homer City, Pa
Looks like the driven clutch separated. Not sure if it can be fixed or has to be replaced.

Expensive part if replaced....might be down a few weeks. Just bought a trailer......

Warranty expired a month ago.


2015 Polaris Ranger 900-6 Crew White Lightening
Member Tri County ATV since 2012 #RP2441<Reference number-hint hint)
Allegheny National Forest since 2012
Hatfield and McCoy Trails since 2013
Re: Scrubgrass OHV Parks 1st annual toy run - December 16th [Re: RZRDAD] #27507
12/16/12 11:53 PM
12/16/12 11:53 PM
Joined: Jul 2011
Posts: 1,096
Cogan Station Pa
Gary Offline
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Gary  Offline
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Joined: Jul 2011
Posts: 1,096
Cogan Station Pa
What actually seperated RK.



XP 900 TURBO RZR
"Those who beat their swords into plowshares usually end up plowing for those who kept their swords." -Benjamin Franklin
Re: Scrubgrass OHV Parks 1st annual toy run - December 16th [Re: Ridgekid] #27567
12/17/12 03:49 PM
12/17/12 03:49 PM
Joined: Jul 2010
Posts: 1,896
Lower Bucks Co. Pa
Rrudzi Offline
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Rrudzi  Offline
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Joined: Jul 2010
Posts: 1,896
Lower Bucks Co. Pa
Did you go to your dealer and show them, call Polaris customer service , contact Polaris on FBook. I would think that being only a month out of waranty and having a major breakdown like that that someone would take care of it for you. That clutch should not have come apart like that.
Thats what I did with my Dodge and now when I go to the Dodge dealer they look like this ohno.


PA DCNR ATV Safety Instructor
07 Polaris Sportsman 700
(Heel Clicker clutch kit,
27" Executioners)
03 Polaris Sportsman 400
06 Polaris Predator 90
Re: Scrubgrass OHV Parks 1st annual toy run - December 16th [Re: Ridgekid] #27569
12/17/12 04:11 PM
12/17/12 04:11 PM
Joined: Jul 2010
Posts: 1,163
Lycoming County, PA
Myleslong Offline
old hand
Myleslong  Offline
old hand

Joined: Jul 2010
Posts: 1,163
Lycoming County, PA
X2 what Rrudzi said. The pics looked to me like something came apart that shouldn't have. Bummer man. I feel your pain, I got a RZR4 right now that needs the engine rebuilt.

Re: Scrubgrass OHV Parks 1st annual toy run - December 16th [Re: Ridgekid] #27678
12/19/12 06:39 PM
12/19/12 06:39 PM
Joined: Aug 2012
Posts: 675
Homer City, Pa
Ridgekid Offline OP
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Ridgekid  Offline OP
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Joined: Aug 2012
Posts: 675
Homer City, Pa
I took it to dealer to have snap ring removed. He never saw the likes of it.

We noticed the buttons melted, bought some new ones

Went home replaced buttons.

I played with the threads on the sheave by heating the aluminum and hand threading the shaft. After getting it together (whew) I removed and added lock tite to threads. Then I staked the end of the shaft with a center punch.

Took it back to dealer for reassembly.

Got it all installed and tested and we are good to go.

Cost $15 for the buttons.


2015 Polaris Ranger 900-6 Crew White Lightening
Member Tri County ATV since 2012 #RP2441<Reference number-hint hint)
Allegheny National Forest since 2012
Hatfield and McCoy Trails since 2013
Re: Scrubgrass OHV Parks 1st annual toy run - December 16th [Re: Ridgekid] #27681
12/19/12 07:25 PM
12/19/12 07:25 PM
Joined: Jul 2010
Posts: 1,896
Lower Bucks Co. Pa
Rrudzi Offline
Pooh-Bah
Rrudzi  Offline
Pooh-Bah

Joined: Jul 2010
Posts: 1,896
Lower Bucks Co. Pa
thumbs


PA DCNR ATV Safety Instructor
07 Polaris Sportsman 700
(Heel Clicker clutch kit,
27" Executioners)
03 Polaris Sportsman 400
06 Polaris Predator 90
Re: Scrubgrass OHV Parks 1st annual toy run - December 16th [Re: Ridgekid] #27684
12/19/12 07:42 PM
12/19/12 07:42 PM
Joined: Jul 2011
Posts: 1,096
Cogan Station Pa
Gary Offline
V.P. - Board Of Directors
Gary  Offline
V.P. - Board Of Directors

Joined: Jul 2011
Posts: 1,096
Cogan Station Pa
Outstanding.. That's the first one I ever saw come apart.



XP 900 TURBO RZR
"Those who beat their swords into plowshares usually end up plowing for those who kept their swords." -Benjamin Franklin
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